Electro Galvanised & Dip-Panted


































Model No. Outer Tube (mm) Inner Tube  Height of use (mm) Safe Axial Load in Kgs.
Min. Max. Close Extended
BS_1 1500 2000 2000 3200 2950 2200
BS_2 2000 2000 2000 3750 2875 2000
BS_3 2000 2500 2500 4250 2475 1500
BS_4 2000 3000 3000 4700 2275 11501



Angle Head Prop



Beam Head Prop



U Head Prop



Flat Base Prop



Adjustable Steel Spans

Adjustable Steel Spans consist of an outer & an inner in which the inner is slided into the outer sideways to vary the length. Spans have a high load baring capacity and is most commonly used for slab support, as they are vary economic and excessively us user friendly. They are designed in such a manner that any inner can be used with any outer to acquire desired length.

TYPE SIZE IN MM. WEIGHT
MIN. MAX.
ESO/SEI 1839 2700 32
SO/ESI 2390 3450 36
SO/SI 2400 4270 41
SO/LI 3036 4750 47
LO/SI 3200 4850 48
LO/LI 3200 5550 56



H-Frames & Ladders

H frames are basically tailor made items available in different sizes to suit customer requirements. These frames are connected with bracing made out of angles pipes as required. Ladders also can be connected as shown above.



Verticals

Verticals are also known as standard, made from highest quality steel tubes with a set of top & bottom cups arranged at a distance of 500m.m. The forged blade ends of the horizontal (ledgers) are placed into the bottom cup & the top cup is moved down and rortated to secure the components in place, and tightened by a hammer blow. Verticals are available in different lengths from O.5 mtr. to 3.0mtr. Verticals are connected by spigots or sockets.



Horizontals

Horizontals are also known as ledger and they are fitted to the vertical to make a proper scaffold. They are available in different lengths as per the customers requirement. Horizontal Lenght is calculated between centre to center two verticals



Intermediate Transom

It gives additional support to the structure by fitting them at different levels horizontally from one ledger to another. Sizes available are same of the ledgers. They enhance the load baring capacity of the system.



Horizontal Omega Support

Are used in place of ledger & provide a firm location for timber or Steel Planks to fit in scaffold at different levels to make walkway / working platform. By using this, use fo clams or any other fastening device is avoided.



Hop-Up Brackets

Hop-Up Brackets are smaller versions of cantilever frames. They are generally used for awkward areas beyond the main scaffolding. These brackets are available with omega support as well.



Decking System

Decking System is latest & most friendly system ideally suited for construction of reinforced concrete suspended slabs, with plywood shuttering, and incorporates the benefits of early striking. Notching o plywood over the drop heads is eliminated, and standard sizes of plywood can be used.



Decking Beams

Decking Beams also known as primary beam are designed with a vary wide top flange thereby reducing maintenance costs by increasing the life span of plywood. They are available in all the standard sizes same as ledgers.



Infill Beam

Infill Beam are also known as secondary beam which are used to provide the transom support underneath the plywood. They have a wide top which gives more support for the plywood. They are available in all the standard sizes same as ledgers.



Drop Head

The most important part of shuttering is the drop head. Made with an extra-strong steel wedge, the dropheads allow the beams, infills and panels to be lowered at a hammers stroke. The wedge is specially constructed to endure repeated strokes of the hammer.



Anti Skid Platform / Walkway Planks



Plain Platform / Walkway Planks



Gratings/ Walkway Planks / Plaster Phally.



Adjustable Jack



Fixed Base Plate



Universal Jack



Base Jack



U Head / Stir-Up Head



Circular Form Work



Slotted Wall Forms



External Slotted Corner Angle



Floor Forms



Steel Soldiers



Jack Nut



Prop Nut Heavy



Propnut With Handle



Mini- Prop Nut 50 mm



Stirup Nut 32mn



Top Cup



Bottom Cup



Ledger Blade



Tie Rod



Wing Nut



U-Head 100x100x75x5mm



Prop Barrel



Base Plate ( 150x150x5 )



Single Clamp



Cube Mould



Panel Wedge



Wedge & Clip



Flip Lock Pin



Stirup Nut (36mm)



Fasteners



Stirup (36mm)



Gogo Clamp



Rapid Clamps



Swivel Coupler (Sheet Metal)



Swivel Coupler(Forged)



Swivel Coupler Light (Sheet Metal)



Fixed Coupler (Forged)



Fixed Coupler (Sheet Metal)



Fixed Coupler Light (Sheet Metal)



Girder Coupler (to be used in pairs)



Roofing Coupler



Putlog Coupler



Staircase Coupler



Fencing Coupler



Toe Board Bracket



Joint Pin



Sleeve COupler



Pre-fabricated Steel Structure of 265 Tones for Industrial Plant



Steel Structure for Capsule Lift During Erection



Capsule Lift after Completion



Permanent Steel Column of 1.1mtr.Dia X 72 mtr. Height. Weighing 100 Tons.



Specially Designed Trestle & Truss Weighting 850 Tons Fabricated & Erected at Site To Support Slab For 18th Floor Onwards



Specially Shuttering System For mass Concreting of Dams, etc.



5 meter Cube Concrete Bucket With Pneumatically Operated Door



Overt Shuttering For Tunnel during Mockup in Factory



Overt Shuttering For Tunnel Erected at Site



Horse Shoe Shape Motorized / Hydraulic Operated Tunnel Shuttering



Facades & Roofing System



Specially Designed Formwork System for Suspended Slabs of any heights



Wire Straighting n Cutting Machine



Hydraulic Press Brakes Machine



Hydraulic Variable Rake Angle Machine



Forging Hammer



















Technical Data
Subject to change with Product Improvement

Size of Hammer
(Wt. of tup excluding die)
Kgs.
Lbs.
500
1100
750
1650
1000
2205
1500
3307
2000
4409
2500
5511
3000
6614
1. Space between slides mm.
In.
438
20
480
22
560
25
635
28
710
31.5
813
32
765
34
2. Maximum Stroke mm.
Ft. In.
1525
5 - 0
1675
5 - 6
1675
5 - 6
1830
6 - 0
1830
6 - 0
1830
6 - 0
2285
7 - 6
3. Tup (front to back) mm
In.
352
14
410
16
432
17
508
20
660
26
685
27
730
29
4. Total Height of Machine mm.
Ft. In.
5260
17 - 3
5740
18 - 10
6000
19 - 8
6450
21 - 2
6790
22 - 3
6685
22 - 6
7390
24 - 3
5. Maximum Wt. of the top die Kgs.
Lbs.
150
330
225
495
280
616
475
1045
525
1155
600
1443
775
1680
6. Maximum number of blows per minute Short Stroke
Full stroke
100
50
90
45
80
40
65
35
65
35
60
30
55
25
7. Approximate gross weight Tons 21 27 34 51 64 75 88
8. Electric Motor H.P 30 40 50 75 100 125 125
9. Motor Rating 50 Cycles 440 volts 3 phase 1440 r.p.m Slipring Motor 1440



Power Press



















Technical Data

Subject to change with Product Improvement

Inclinable Type Power Press

Capacity in tons 10  20  30  50  75  100  150  200 
Bed Size (inches) 12x16 14x20 18x24 20x28 21x30 24x35 28x46 32x48
Height Bed to Ram (inches) 8 1/2 9 1/2 10 1/2 12 13 14 16 18
Punch Hole Size (inches) 1 9/8 14/4 1 1/2 1 3/4 2 2 1/4 2 1/2
Strokes per min. 70 70 65 55 55 45 40 30
Ram Adjustment (inches) 1 1 1 1 1 1 1/2 1 1/2  1 1/2 
Shut Height (inches) 60 65 74 80 85 94 100 110
Stroke 2 1/4 2 1/2 3 3 1/2 4 4 1/2 6
Hole in Bed (inches) 4 4 1/2 5 6 7 8 9 10
Power Required (HP) 2 2 3 5 5 7 1/2 10 15
R.P.M. 1440 1440 1440 1440 1440 1440 1440 1440
Pulley Size (inches) 6 6 6 6 6 7 7 8


Piller Type Power Press
Capacity in Tons 30 50 75 100 150 200 250 300
Bed Size (inches) 16x18 18x20 21x22 23x24 25x26 30x30 32x32 34x34
Height Bed to Ram (inches) 10 12 13 14 16 18 20 22
Punch Hole Size (inches) 1 1/4 1 1/2 1 3/4 2 2 1/4 2 26/8 2 1/2
Strokes per min. 65 55 48 45 40 35 30 30
Ram Adjustment (inches) 1 1 1 1 1/2 1 1/2 1 1/2 1 1/2 1 1/2
Shut Height (inches) 70 80 85 90 102 112 120 140
Stroke (inches) 3 3 1/2 4 4 1/2 5 6 6 6
Hole in Bed (inches) 5 6 7 8 9 10 11 12
Power Required (HP) 3 5 5 7 1/2 10 15 20 30
R.P.M. 1440 1440 1440 1440 1440 1440 1440 1440
Pulley Size (inches) 6 6 6 7 7 8 8 8



Sand Muller

ESSKAY sand muller is available in various models from Capacity 75 to 1000 Kgs, design for mixing of heterogeneous mass of two or more dry or wet materials into homogeneous uniformly blended and bonded product. The rollers are spring loaded to adjust the mulling pressure.The ploughs are provided to turn again the mulled material.
Automatic Charging, Automatic Cycle Control can be made to accommodate with extra facilities.



Intensive Mixer

ESSKAY Mixer is specially designed for mixing foundry core sands and similar materials. Discharge door is provided to take out mixed material outside.This is advanced design for big and small foundry. The breakers are also provided on the drum side to brake hetergeneous mass.
Co2 Sand & No-Bake Mixers are also available.
INTENSIVE MIXER CAPACITY 250 Kg. & 500 Kg.



Drum Type Siever

ESSKAY drum type sand siever is intensively used in large and medium type foundry The drum is wrapped with required M.S. Mesh. The sand is charged on one side of machine and from opposite side waste sand is collected. The sieved sand is collected below the machine.
CAPACITY : 8-10 Ton/Hour., 2 H.P.



Tumbling Barrel

ESSKAY Tumbling Barrel is driven through V-Belts so jerks are avoided. Two perforated plates are provided on two inside portion of drum. The shaft is made hollow so dust extracting system can be easily fitted. The different sizes of Tumbling Barrels are available.
CAPACITY : 3'* X4'L.3*X5'L.
POWER : 7.5 H.P. 10 H.P.



Tilting Ladle

ESSKAY Tilting Ladles are manufactured for C.I. and Steel Foundry. The worm reduction Gearbox is provided for Tilting. The ladle can turn through one full revolution. The tilting ladles are manufactured from 200 Kg. to 10 Ton capacity. Bottom pouring. S.G. Iron, Bull Ladles, Drum Type Ladles are also available in different capacities.



Sand Blast

ESSKAY Sand Blast is much more useful to clean casting surface. The valves inner part and nozzles, are hardened to increase life. At the time of refilling sand upper spring loaded valve will opened manually.
CAPACITY : 200 Kg.-400 Kg.



Snagging Grinders

ESSKAY Snagging Grinder is designed rigidly.High Speed Grinders for Resin Bonded Wheel required for Steel Foundries are also available.
CAPACITY : 12", 16", 18", 24", H.P.-3, 5, 7.5, 10.



Electrical Core Oven

ESSKAY air heaters are provided on two inside portion of Oven. The Fan Motor is mounted at Top. The air is circulated in air heaters and heated air enters the oven at bottom space. The six compartments are made which are adjustable. So various sizes of cores can be accommodated. The oven is completely insulated from all sides by Glass-Wool. The doors are sealed. The inside temperature is directly indicated by digital indicator on Top of Oven. The temperature can be adjusted and controlled to any range.
SIZES : Inside - 3'X3'X3', 4.25'X3'X4.25', 5.25'X3.5'X5.25'
POWER : 9 KW, 12 KW, 18 KW, 30 KW.



Centrifugal Liner Set

This is most popular design for large production of centrifugal liner. The main dies are driven through V-Belt. The motor is mounted on one side of all dies. The coating of shell is made in sleeve in which C.F. liner is prepared. This sleeve is inserted in the main Die and rotated. The front cover is placed in front of sleeve and simple clamping Mechanism is made. Now the molten metal is poured in the sleeve. When process is complete, take out clamping bolts and sleeve, clear the sleeve and get the C.F.liner By this method with good quality of liner is obtained.



Portable Siever

ESSKAY Portable Siever is much more suitable for small foundry & it can be easily moved at any corner of foundry. The pan is suspended on four springs and vibrated with unbalance weight. The motor is mounted at bottom on rigid frame.The pan is designed so.that sieved on one side and unsieved sand goes on other, so no possibility of mixing of sieved and unsieved sand.
CAPACITY : 3 Ton per hour.



Moulding Machine

Now a days this is becoming favourite in small and large foundries due to flexibility in shifting to any place. The machine is in three parts.The very simple model is Hand Operated Moulding M/c It is then modified to HydroPneumatic Moulding M/c. Hydro-Pneumatic Moulding Machines are first developed for small and medium foundries with minimum maintenance to increase the efficiency. In this case ramming is manual.
Model : 6", 8", 10"
MOULDING BOX SIZE : 14"x14" TO 24"X32".



Jolt Squeeze Moulding Machine

The Moulding Machine is of rugged construction designed for service foundry condition made from S.G.Iron and high grade castings, machined on precision machines, accurately bored, ground to close tolerances for smooth movement of various operations and low air consumption.



Four Station Automatic Shell Moulding Machine

Esskay has made the revolutionary change in shell moulding production. Four station automatic shell moulding machine is designed precisely and constructed for the huge production of moulds. The machine consists of square rotary table, & one match plate on each side of the square. The rotation consists of fast speed and slow speed with brake system controlled by limit switches. In the four station, the sub stations are: investment, preheating, after heating and ejection. One operator is required to operate the machine. The bucket elevator is installed on one side of the machine in which sand is elevated to the top hopper for sieving. Below the top siever hopper is mounted, with pneumatically operated butter-fly valve.
All machine controls are brought to the control panel. The noise signals are provided for investment station and for baking.

SPECIFICATIONS:
Sample Jobs : Bajaj Scooter
Block.Size of the Plate : 350 mm x 610
mmProduction rate (Approx.) : 450 pairs or 900 Pieces.
Kw required for preheating : 12 Kw.
Kw required for preheating : 18 kw
Total H.P. Required : 3.5
H.P.Cycle Timing : One pair/min.
Total Area : 6.5 x 6.5 x 6.5 mtr.



Automatic Welding Machines for Cuplock Standards



Automatic Welding Machines for Jacks and Drop Heads



Automatic Cuplock Ledger Welding Machines



Multi Spindle Drilling Machine for Props



Hydraulic Roll Threading Machine



Countinous Shot Blasting Machines for Scaffolding Systems Used and New



Electrically Heated Copper Bright Annealing Furnace



Fuel Fired Chamber Type Furnace



Fuel Fired Forging Furnace



Electrically Heated Bogie Hearth Furnace



Fuel Fired Pit Type Sperodized Annealing Furnace



Oil Fired Pusher Type Roller Heating Furnace



Fuel Fired Pit Type Furnace



Oil Fired Billet Reheating Furnace



Vacuum Bell Type Annealing Furnace



Salt Bath Heat Treatment Hardening and Tempering Plant



Furnace Pots



Retort & Pot for various applications, like Annealing, Carburizing, Nitriding etc.



Rotary Melting Furnaces



Coupla Melting Furnace



Castings



Tube Mills



Conyersied Painting Plants



Painting Plant